Process

where stars of nature meets state-of-the-art technology

The manufacturing process begins with a rigorous inspection of all incoming raw materials. These are blended at a ratio of up to 93% natural quartz aggregates with pigments and polymer resins. Esprit Stones quartz surfaces are manufactured through a highly automated, yet strictly monitored process in a state of the art factory in Udaipur Rajasthan. Set in an area of 6 Acres, the plant is a single unit of 100,000 sq.ft with a fully integrated setup that spans the entire process so as to maintain rigorous quality standards and a steady rate of throughput and productivity.

1. Feeding and mixing

The raw materials (quartz, pigments and polymers) are carefully selected, tested and then mixed together.

2. Moulding and pressing

The mixture is then poured into a mould and formed into slab sizes of 350 x 195 cms​.

3. Curing

This slabs are then moved to the curing kiln and heated which provides the finished levels of strength and solidity.

4. Polishing

The slabs are gauged, calibrated and then polished to a perfect finish in a wide range of colors and designs.

5. Quality Testing

Every slab then undergoes rigorous quality testing to ensure it meets our extremely high standards of color, hue and consistency.

6. Tagging

The slabs are then labeled, sorted and tagged, and enter our distribution system to ensure they reach our customers in perfect condition.

Team & Unit

A team of well trained and exceptionally motivated individuals working out of a 100,000 sq. ft. state-of-the-art plant ensure that Esprit’s commitment to quality and timeliness are maintained.

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